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Grain Cleaning

The PULCO ascending sifter performs an effective air sorting job, both with light and heavy seeds. The ascending sifter can be easily installed in almost any plant – ideally suited for dust-free loading!

For example. for pre-cleaning on reception, for additional air cleaning in a fine cleaning process, for perfect seed preparation before dressing, for optimum quality sorting and many more applications. The PULCO is designed to provide the best possible cleaning under all circumstances. It can also be used for fractionation using a coarse separator.

The PULCO is a simple, environmentally friendly construction, is easy to operate and can be equipped with a remote control.

Advantages:

  • self-draining and perfect flow of air due to the ideal distribution of the material
  • vibration-free and space-saving in relation to its excellent performance
  • low-noise, energy- and environmentally friendly
  • modular accessories program for present and future needs
  • no screen wear
  • low drive power with high work output

You can download details here

Centrifugal aspirator SIGMA

The field-proven Sigma is a powerful cleaning and sorting machine. It is ideally suited for pre-cleaning, malting barley sorting, intervention cleaning and industrial cleaning of grain and hard seeds.  The machine is also capable of cleaning seeds. The Sigma requires little space and is therefore easy to install in existing installations.

Due to the rotating movement it is vibration-free around the central axis, which makes it ideal for mobile installations. The centrifugal principle means that even very moist and oily products can be cleaned. The polishing effect of the rotating sieves ensures a higher level of hygiene in grain, as the content of bacteria and fungi is considerably reduced.

Advantages:

  • Minimal demands on the substructure due to the vibration-free construction.
  • Optimum installation due to easily rotatable outlets and sieve changing hatch.
  • Simple operation during operation, possibly with electronic monitoring systems (option).
  • Completely enclosed and works dust-free and quietly.
  • The rotating movement and round brushes pressed on by centrifugal force keep the screens clean – even with problem products.
  • Verifiable significant reduction of spores and mycotoxin contamination!

Datenblätter

OMEGA universal cleaning machine

The OMEGA universal cleaning machine is a further development of earlier DAMAS machines for cleaning grain – fine and coarse seeds. The Omega is very flexible and can therefore be used for all cleaning and sorting tasks from pre-cleaning to fine cleaning.

The Omega is available in a number of different versions and sizes according to the requirements. The OMEGA can be supplied with or without air recirculation systems and can therefore be adapted to local regulations on air pollution, waste heat recovery, etc.

The air systems for the inlet and outlet ascending sifters are completely separate. The advantage is that individual, independent settings can be made without mutual interference. Another advantage of the separate air systems is a more effective air work.

  • The encapsulated machine is low-noise
  • The sieve boxes are made of Wisa-form, which is very wear-resistant (approved for food)
  • Sieve cleaning through special rubber balls
  • Feed roller with speed control as standard
  • The product is distributed over the full working width by augers (option for some types)

Datenblätter

Modular cleaning machine VibroMax

This modular vibratory cleaner is designed to clean all agricultural crops from impurities and admixtures. The product is separated on the basis of different particle sizes (screen sorting) and different aerodynamic properties (air cleaning).

The JCM cleaning machines are designed for continuous operation and for higher capacities. The screens are cleaned by rubber balls. The vibrations of the working box are caused by a pair of vibration motors and the following outlet aspiration box ensures the separation of light impurities. The adjustable wall of the aspiration channel allows an optimal shape of the air channel.
The outlet aspiration box has a built-in permanent magnet which detects metallic impurities. The construction of the machine housing and the air circulation direct the dust to specific areas. The cleaning machine with aspiration box can be optionally extended with additional modules.

Advantages

  • Compact arrangement
  • Low consumption of electrical energy
  • Simple installation, commissioning and operation
  • Easy and quick change of the screen by one person
  • Effective cleaning of the screens by means of flexible balls
  • Effective air cleaning of light impurities in the aspiration box
  • Dust-free operation
  • Quiet and smooth operation without vibrations

Application

  • Pre-cleaning plant for grain in silos or storage
  • Cleaning system for grain in mills and grain storage facilities
  • Cleaning plant for cereals and grains in agriculture (lines for processing after harvest)
  • Highly effective cleaning or sorting of grain fruits and other seeds
  • Sorting of various products (sugar, salt, coffee, cocoa, medicinal plants, rubber, plastics, waste, etc.)
  • sorting and separation of admixtures in technological lines

Extension

Deburrer, Rebler
Additional sieve for cleaning the outlet of the lower sieve
Extraction of the dust content from the outlet, etc.

Vibration screen cleaner JCC

The JCC vibrating screen cleaner cleans all types of grain and other fruits, small seeds, poppy seeds, dried herbs, spices, tobacco or salt. The product is separated on the basis of different particle sizes (screen sorting) and different aerodynamic properties (air cleaning).

The cleaned material passes through a pair of vibrating screens. The oscillations are caused by a pair of vibration motors. The screens are cleaned independently by rubber balls. The size of the openings of the sieves is selected according to the fruit and the type of impurities to be removed. The integrated aspiration box ensures the removal of light impurities such as weeds and dust at the outlet of the machine. We recommend using a radial fan with a centrifugal cyclone separator to extract and clean the air from the aspiration box. The simple modular construction makes this machine suitable for post-harvest processing of agricultural crops for small farms and for special sorting and screening purposes. It is designed for all cases of screening and cleaning, even where the sorted material often changes. All parts that come into contact with the sorted material can be perfectly cleaned.

Advantages

  • Compact arrangement
  • Economical operation and low energy consumption
  • Simple installation, commissioning and operation
  • Easy and quick change of the screen by one person
  • Effective cleaning of the screens by means of flexible balls
  • Effective air cleaning of light impurities in the aspiration box
  • Dust-free operation
  • Quiet and silent operation without vibrationsApplication
  • Pre-cleaning of cereals and grain fruits on receipt in silos or warehouses
  • Cleaning of grain in mills and grain storage facilities
  • Pre-cleaning and cleaning plant of cereals and grain fruits in agriculture (lines for processing after harvest)
  • Highly effective cleaning and sorting of grain fruits and other seeds
  • Sorting of various products (sugar, salt, coffee, cocoa, medicinal plants, rubber, plastics, waste, etc.)
  • sorting and separation of admixtures in technological lines

 

The method of operation is based on the rubbing and peeling principle which has been tried and tested for years.

A yield of 90 – 95% with a breakage rate of 1-2% and a germination capacity between 80 and 90% once again prove the gentle operation of this peeler.

All motors are equipped with a frequency converter in order to achieve an optimal setting, depending on the nature of the spelt. A strong magnet in the feed shaft of the peeler catches all small and large iron parts. The spelt husk can be transported up to 20m by the aspiration blower, whereby the air volume is adjustable.

Mode of operation:

The husked and unhusked grains fall onto a silently operating tumbler screen. Due to its higher specific weight the hulled pure product is shaken to the outside of the tumbler screen where it is discharged by an adjustable slide and can be fed to a screen cleaning system for sorting. With the exception of normal cleaning operations, the compact spelt husking plant is almost maintenance-free. A dust-proof steel switch cabinet, wired according to VDE, is integrated into the machine.

Technical data:

  • Spelt husker: 11,0 kW capacity (pure product): 1300 – 1500 kg/h
  • Hull blower: 0.75 kW Weight of the system: 550 kg
  • Feeding screw: 0,55 kW

measurements:

  • Tumbler screen: 1,1 kW
  • Length 1.800 mm
  • width 1.600 mm
  • Height 2,050 mm

Are you looking for a special peeling machine? Please contact us, we will be happy to advise you!

The proven seed dresser for all types of cereals, corn and legumes. Easily applicable for all seed dressing agents and dressing methods: moist pickling, slurry pickling, incrustation or special pickling

Advantages:

All pickling units are tested and approved by the B.B.A. (Biological Federal Institute). Exact dosage of the seed dressing agent (automatic adjustment at every change of the seed flow rate) Automatic shut-off of the seed flow in case of interrupted seed dressing agent supply High-speed rotating cone instead of nozzles, which finely mists up the seed dressing agent, thus no blockage! Integrated mixing screw for an additional remixing effect Integrated suction, which removes abrasion and husks before the dressing process and thus improves the dressing image Stainless steel design for all parts that come into contact with the seed dressing agent Durable high-quality design for professional dressing

Technical data:

  • capacity: 1-30 to/h
  • Power adjustment by hand or electrically infinitely variable.
  • Spraying and dampening solution dosing device adjustable in ml per kg or other dosage as desired
  • Fully wired with all circuit breakers and hoses
  • Automatic shut-off of the seed flow when the supply of dressing agent is interrupted, controlled by a
  • pickling agent flow controller and a compressed air cylinder

Option:

  • powerful central aspiration